{"id":7704,"date":"2021-08-09T14:38:51","date_gmt":"2021-08-09T14:38:51","guid":{"rendered":"https:\/\/eskaambalaj.com\/uretim-surecimiz\/"},"modified":"2022-08-04T08:05:21","modified_gmt":"2022-08-04T08:05:21","slug":"our-manufacturing-process","status":"publish","type":"page","link":"https:\/\/eskaambalaj.com\/en\/our-manufacturing-process\/","title":{"rendered":"Our Manufacturing Process"},"content":{"rendered":"
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Grafik Tasar\u0131m<\/h3><\/div><\/div><\/div>
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Grafik tasar\u0131m ekibimiz sahip oldu\u011fu bilgi ve tecr\u00fcbeyle m\u00fc\u015fterilerimizin tasar\u0131mlar\u0131n\u0131n bask\u0131 \u00f6ncesi d\u00fczenleme ve renk ayr\u0131mlar\u0131n\u0131 yapar. Takiben M\u00fc\u015fteri Temsilcilerimiz d\u00fczenleme ve renk ayr\u0131m\u0131 yap\u0131lm\u0131\u015f \u00e7al\u0131\u015fman\u0131n onay\u0131 i\u00e7in m\u00fc\u015fterilerimizden \u00f6ncelikle yerle\u015fim ard\u0131ndan da ihtiyaca g\u00f6re kromolin onay\u0131 al\u0131r.<\/p><\/div><\/div>

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Bask\u0131<\/h3><\/div><\/div><\/div>
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M\u00fc\u015fterilerimizin onaylad\u0131\u011f\u0131 tasar\u0131mlar\u0131n bask\u0131 gereksinimlerini y\u00fcksek kalite ile kar\u015f\u0131lamak i\u00e7in 2 tip bask\u0131 tekni\u011fi ile kullanmaktay\u0131z.<\/p><\/div><\/div>

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A. Flekso Bask\u0131<\/span><\/p>

Flekso bask\u0131 tekni\u011finde \u00f6zetle; fotopolimer kli\u015feler kal\u0131p silindirine (kazan) \u00e7ift tarafl\u0131 bant marifetiyle monte edilir. Aniloks (traml\u0131) merdaneler m\u00fcrekkebi fotopolimer kli\u015feye aktararak g\u00f6rselin bask\u0131 malzemesine transferini sa\u011flar. Flekso bask\u0131 tekni\u011finde \u00f6zellikle son 10 y\u0131ld\u0131r yakalanan geli\u015fimle birlikte bir\u00e7ok tasar\u0131m\u0131 rotograv\u00fcr bask\u0131ya nazaran daha uygun maliyetlerle basmak m\u00fcmk\u00fcn hale gelmi\u015ftir.<\/p><\/div><\/div>

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B. Rotograv\u00fcr Bask\u0131<\/span><\/p>

En zorlu tasar\u0131mlar\u0131n y\u00fcksek kalitede bas\u0131labildi\u011fi rotograv\u00fcr bask\u0131 tekni\u011fi bilinen en eski end\u00fcstriyel bask\u0131 tekni\u011fidir. \u00d6zetle; \u00f6zel tekniklerle bas\u0131lacak tasar\u0131ma uygun \u015fekilde i\u015flenerek \u2018\u2019oyulmu\u015f\u2019\u2019 silindirler vas\u0131tas\u0131yla m\u00fcrekkebin bask\u0131 malzemesine transferidir. \u00c7ok y\u00fcksek bask\u0131 kalitesinin yan\u0131nda, bask\u0131 esnas\u0131nda malzemenin ters \u00e7evrilmesi ile tasar\u0131ma uygun parsiyel mat lak, ka\u011f\u0131t g\u00f6r\u00fcn\u00fcml\u00fc lak ve benzeri uygulamalar \u2018\u2019inline\u2019\u2019 olarak yani bask\u0131 ile ayn\u0131 hat \u00fczerinde ayn\u0131 anda uygulanabilmektedir. <\/p><\/div><\/div>

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Laminasyon<\/h3><\/div><\/div><\/div>
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Laminasyon tutkal, \u0131s\u0131 ve bas\u0131n\u00e7 marifetiyle film halindeki malzemelerin lamine edilerek tek katman haline getirilmesi olarak \u00f6zetlenebilir. M\u00fc\u015fterilerimizin talep etti\u011fi ambalaj malzemesinin ihtiya\u00e7 duydu\u011fu laminasyon tipine g\u00f6re solvent bazl\u0131, solventsiz ve su bazl\u0131 laminasyon \u00e7\u00f6z\u00fcmlerimiz bulunmaktad\u0131r<\/p><\/div><\/div>

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K\u00fcrlenme S\u00fcreci<\/h3><\/div><\/div><\/div>
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Lamine edilmi\u015f yar\u0131mam\u00fcl\u00fcn, laminasyon s\u00fcrecinde kullan\u0131lan tutkal\u0131n kimyasal tepkimesini tamamlamas\u0131 ve i\u015flevini do\u011fru olarak yerine getirebilmesi i\u00e7in dizayn edilmi\u015f, belli bir \u0131s\u0131 ve nem standard\u0131nda odalarda bekletilmesi s\u00fcrecidir.<\/p><\/div><\/div>

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Dilimleme<\/h3><\/div><\/div><\/div>
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K\u00fcrlenme s\u00fcrecini tamamlam\u0131\u015f malzemenin istenen ebat ve \u00e7apta haz\u0131rlanmas\u0131d\u0131r. Ayr\u0131ca dilimleme s\u00fcrecinde lazer perforasyon uygulama imkan\u0131m\u0131z bulunmaktad\u0131r.<\/p><\/div><\/div>

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Kesim<\/h3><\/div><\/div><\/div>
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\u00dcretim s\u00fcrecinin son a\u015famas\u0131 kesimdir. M\u00fc\u015fterilerimizin talepleri do\u011frultusunda doypack, flat bottom (box pouch), \u00f6zel \u015fekilli kesim, quadro (d\u00f6rt taraf\u0131 kaynak), s\u0131rttan kaynak, iki taraf\u0131 kaynak ve \u00fc\u00e7 kenar kaynak se\u00e7eneklerimiz bulunmaktad\u0131r. \u00c7e\u015fitli \u00f6zelliklerde tekrar kapanabilir kilit, a\u00e7ma \u00e7enti\u011fi, ask\u0131 deli\u011fi, el ge\u00e7me, takviye, mekanik perforasyon ve benzeri fonksiyonlar\u0131 kesim s\u00fcrecinde \u00fcr\u00fcn\u00fcn\u00fcze kazand\u0131rmam\u0131z imkanlar\u0131m\u0131z dahilindedir.<\/p><\/div><\/div>

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Grafik Design<\/h3><\/div><\/div><\/div>
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Our highly experienced graphic design team, makes pre-printing editing and color separations regarding our customers’ desires. Subsequently, our Customer Representatives receive approval from our customers for the arrangement and color-separated work, for the placement.<\/p><\/div><\/div>

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Printing<\/h3><\/div><\/div><\/div>
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We use 2 types of printing techniques to meet the printing requirements of the designs approved by our customers with highest possible quality.<\/p><\/div><\/div>

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A. Flexo Printing<\/span><\/p>

In summary, in flexo printing technique; Photopolymer clich\u00e9s are mounted on the mold cylinder (boiler) with double-sided tape. Anilox (trapped) rollers transfer the ink to the photopolymer plate and transfer the image to the printing material. With the development achieved in the flexo printing technique, especially in the last 10 years, it has become possible to print many designs at more affordable costs than rotogravure printing.<\/p><\/div><\/div>

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B. Rotogravure Printing<\/span><\/p>

The rotogravure printing technique is the technique that allows the most demanding designs to be printed with high quality. This technique is the oldest known industrial printing technique. In summary; It is the transfer of ink to the printing material by means of “engraved“ cylinders, processed in accordance with the design to be printed with special techniques. In addition to very high printing quality, partial matte lacquer, paper-like lacquer and similar applications suitable for the design can be applied “inline“, which means, on the same line with the printing, by reversing the material itself during printing.<\/p><\/div><\/div>

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Lamination<\/h3><\/div><\/div><\/div>
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Lamination can be summarized as the merger of film materials into a single layer by means of glue, heat and pressure. We have solvent-based, solvent-free and water-based lamination solutions according to the lamination type required by the packaging material requested by our customers.<\/p><\/div><\/div>

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Curing Process<\/h3><\/div><\/div><\/div>
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It is the process of keeping the laminated semi-finished product in rooms at a certain temperature and humidity standard, designed to complete the chemical reaction of the glue used in the lamination process and to perform its function correctly.<\/p><\/div><\/div>

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Slicing<\/h3><\/div><\/div><\/div>
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It is the preparation of the material that has completed the curing process into the size and diameter desired by the customer. In addition, we have the opportunity to apply laser perforation during the slicing process.<\/p><\/div><\/div>

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Cutting<\/h3><\/div><\/div><\/div>
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The final stage of the manufacturing process is cutting. In line with the demands of our customers, we have doypack, flat bottom (box pouch), custom shaped cutting, quadro (four-sided welding), back welding, two-sided welding and three-sided welding options. It is within our possibilities to add functions such as reclosable zip-locks, opening notch, hanger hole, snapping, reinforcement, mechanical perforation and similar functions in various features to your product during the cutting process.<\/p><\/div><\/div>

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